Manually handling heavy, awkwardly shaped roll formed parts on a high volume assembly line creates two persistent challenges for automotive manufacturers: protecting operators from ergonomic risk, and maintaining the throughput needed to meet production targets. When a major Michigan based automotive OEM asked us to solve both at once, our Detroit team developed a bespoke, single source automation solution combining our IMI Norgren pneumatics, IMI Bahr electric actuation and custom cartesian motion control.